Paper sludge saccharification for batch and fed-batch production of bacterial cellulose decorated with magnetite for dye decolorization by experimental design

Pulp and paper industry Materials Science Biomedical Engineering Organic chemistry 02 engineering and technology Plant Science FOS: Medical engineering Nanocellulose: Properties, Production, and Applications Bacterial Cellulose Biomaterials Agricultural and Biological Sciences Bacterial cellulose Magnetite Food science Engineering Cellulase Cellulose Hydrolysis Lignin Degradation by Enzymes in Bioremediation Life Sciences Materials science Chemistry Physical Sciences Fermentation Metallurgy Cellulosic ethanol 0210 nano-technology Technologies for Biofuel Production from Biomass
DOI: 10.1007/s10570-023-05545-6 Publication Date: 2023-10-31T16:02:11Z
ABSTRACT
AbstractCellulosic wastes represent a great environmental challenge, with potential conversion to product-added value through microbial fermentation. Currently, bacterial cellulose (BC) is considered a promising natural polymer for multiple applications. However, the high production cost challenges its wide application. Hence, the current study evaluated the applicability of paper sludge as a cost-effective medium for both cellulases and BC production. The local isolate Streptomyces rochei revealed the highest cellulase production titer (about 3 U/mL) at optimized conditions. For BC production, batch and fed-batch fermentation strategies were evaluated using enzymatically hydrolyzed paper sludge. The results asserted the advantage of fed-batch fermentation for advanced BC production (3.10 g/L) over batch fermentation (1.06 g/L) under the same cultivation conditions. The developed BC membranes were characterized through different instrumental analyses, which revealed an increase in fiber diameters and crystallinity under fed-batch fermentation. Furthermore, BC/magnetite (BC/Fe3O4) nanocomposite was developed by an in-situ approach. The newly developed composite was evaluated for dye removal applications, using methyl orange (MO) as a model. The dye removal conditions were optimized through Box Behnken design (BBD), which indicated maximal MO removal (83.5%) at pH 3.0 and BC/Fe3O4 concentration of 0.1 mg/dL after 60 min. Therefore, the current study asserts the good applicability of enzymatically hydrolyzed paper sludge as a medium for cost-effective BC production and the high capacity of BC/magnetite nanocomposite for MO decolorization. The study paves the way for the cost-effective implementation of BC/magnetite nanocomposite for dye removal. Graphical Abstract
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