A Data-Driven Algorithm for Dynamic Parameter Estimation of an Alkaline Electrolysis System Combining Online Reinforcement Learning and k-Means Clustering Analysis

• DOI: 10.3390/pr13041009
• Publication Date: 2025-03-28T07:35:28Z
• Authors: Zexian Sun; Tao Zhang; Jiaming Zhang; Mingyu Zhao; Zhiyu Wan; Honglei Chen

Determining the electrochemical, thermal, and mass transfer dynamics embedded in an alkaline electrolysis (AEL) system provides important information about the application of ancillary services provided by hydrogen energy for the elimination of carbon emissions. Therefore, there is an urgent need to develop methodologies for evaluating key parameters, such as overvoltage coefficients, stack transfer capacity, diaphragm thickness, and permeability, to accurately capture the system’s fluctuating characteristics. However, limited by the lack of superior sensor technology, some significant variables cannot be measured directly. In this context, comprehensively accurate parameters of an estimation strategy offer a novel alternative to characterize the system’s corresponding intrinsic nature. This paper was motivated by this arduous challenge and aims to address the large branching factors with irregular properties. Specifically, the associated mathematical models reflecting the transient operating parameters in terms of electrochemical, heat transfer, and mass transfer are first established. Subsequently, k-means clustering analysis is conducted to deduce the similarity of distribution of the measured variables, which can function as proxies of the separator to distinguish the working status. Furthermore, online reinforcement learning (RL), renowned for its ability to operate without extensive predefined datasets, is employed to conduct dynamic parameter estimation, thereby approximating the robust nonlinear and stochastic behaviors within AEL components. Finally, the experimental results verify that the proposed model achieves significant improvements in estimation errors compared to existing parameter estimation methods (such as EKF and UKF). The enhancements are 76.7%, 54.96%, 51.84%, and 31% in terms of RMSE, NRMSE, PCC, and MPE, respectively.