- Aluminum Alloy Microstructure Properties
- Aluminum Alloys Composites Properties
- Metallurgy and Material Forming
- Metal Alloys Wear and Properties
- Microstructure and Mechanical Properties of Steels
- Metallurgical Processes and Thermodynamics
- Induction Heating and Inverter Technology
- Intermetallics and Advanced Alloy Properties
- Solidification and crystal growth phenomena
- Advanced ceramic materials synthesis
- Magnesium Alloys: Properties and Applications
- Advanced Welding Techniques Analysis
- Metal Forming Simulation Techniques
- High Temperature Alloys and Creep
- Powder Metallurgy Techniques and Materials
- High Entropy Alloys Studies
- Fatigue and fracture mechanics
- Metal and Thin Film Mechanics
- Laser and Thermal Forming Techniques
- Materials Engineering and Processing
- Titanium Alloys Microstructure and Properties
Mondragon University
2012-2025
This study investigates fixed and moving mesh methodologies for modeling liquid metal–free surface deformation during the induction melting process. The numerical method employs robust coupling of magnetic fields with hydrodynamics turbulent stirring metal. Free tracking is implemented using level set (LS) arbitrary Lagrangian–Eulerian (ALE) formulation. model’s geometry operating parameters are designed to replicate a semi-industrial furnace. Six case studies analyzed under varying melt...
Nickel-based superalloys are widely employed to manufacture aero-engine turbines due their high mechanical strength and resistance corrosion creep. Vacuum Induction Melting (VIM) is a suitable manufacturing technology because of the reactive nature alloying elements; however, melting process time-consuming energy-demanding. This research focuses on increasing overall efficiency in two ways. Initially, studying influence metal-containing crucible composition thermal properties melting. In...
The hammer forging is a well-known technology to incrementally produce geometrically complex forgings by compressing the material against dies using several forming blows. When aeronautical components with this technology, it crucial control final grain size of part since variable highly influences high temperature low cycle fatigue properties. Nowadays, common practice use finite element models coupled recrystallization optimize process parameters and strategy. However, very important...
Titanium investment casting is one of the leading and most efficient near-net-shape manufacturing processes, since complex shape components are possible to obtain with a very low amount material waste. But melting these reactive alloys implies usage specific technologies such as Induction Skull Melting (ISM) method. In this work ISM was extensively studied aim deepening characteristics method improving too energy efficiency overall process performance. A 16 segment copper crucible 3 turns...
Investment casting of magnesium is a well suited process for the production aeronautic and automotive components. But still, this has not been properly developed. One reason that are reactions between Mg melt ceramics mould produce non-desired oxide layer on part surface. These can be inhibited by use silica-free slurries with higher stability than conventional ones. Another way using inhibitors, chemical compounds based in fluorides react melt, creating protective surface casting. With aim...
In casting parts, due to the manufacturing process, presence of defects such as porosity, inclusions and oxide films is unavoidable. All these irregularities have a negative effect on component performance. Several works demonstrated that, among them, porosity especially detrimental fatigue properties. As most failures nucleate at surface material, or near roughness become an extremely important factor in determining strength cast components. Very little research has been conducted into...
Hot forming processes are becoming a successful solution when complex geometrical components with high mechanical properties desired. In fact, automotive structural tensile strengths higher than 1500MPa being nowadays industrially produced. The technology is based on the and quenching of sheet inside tool using boron steels. Aiming at boosting advantages this technology, car manufacturers have started to demand different behavior areas in order improve impact response auto-motive passenger...
Hot forming processes are becoming a successful solution when complex geometrical components with high mechanical properties desired. In fact, automotive structural tensile strengths higher than 1500MPa being nowadays industrially produced. The technology is based on the and quenching of sheet inside tool using boron steels. Aiming at boosting advantages this technology, car manufacturers have started to demand different behavior areas in order improve impact response auto-motive passenger...
El acero y las aleaciones de aluminio son algunos los materiales más importantes en la industria del automóvil debido a sus buenas propiedades. La unión ambos permite creación nuevas estructuras híbridas que combinan dureza resistencia al desgaste aceros con baja densidad aluminio. Sin embargo, propiedades físicas mecánicas dispares estos metales, es difícil obtener uniones metalúrgicas métodos soldadura tradicionales. Estas diferencias conducen formación compuestos intermetálicos (IMC)...
Vacuum induction melting is crucial in casting nickel-based superalloy components, ensuring excellent properties for aero-engine applications. Precise temperatures are vital achieving optimal metallurgical quality before casting. Hence, a multiphysics numerical model developed to simulate the process Inconel 718 superalloy. The proposed integrates induced magnetic field, currents, and heat momentum transfer phenomena single coupled model. A moving mesh approach reproduces free surface...