Gian Maria Santi

ORCID: 0000-0002-7966-6002
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Research Areas
  • Manufacturing Process and Optimization
  • Additive Manufacturing and 3D Printing Technologies
  • Anatomy and Medical Technology
  • Surgical Simulation and Training
  • Augmented Reality Applications
  • Quality Function Deployment in Product Design
  • Additive Manufacturing Materials and Processes
  • Injection Molding Process and Properties
  • Orthopaedic implants and arthroplasty
  • Mechanical Engineering and Vibrations Research
  • Bone fractures and treatments
  • Design Education and Practice
  • Technology Assessment and Management
  • Advanced Numerical Analysis Techniques
  • Total Knee Arthroplasty Outcomes
  • Ergonomics and Musculoskeletal Disorders
  • Interactive and Immersive Displays
  • Mechanical Behavior of Composites
  • Bone Tissue Engineering Materials
  • Turbomachinery Performance and Optimization
  • Innovations in Concrete and Construction Materials
  • Mechanical stress and fatigue analysis
  • Advanced Combustion Engine Technologies
  • Composite Structure Analysis and Optimization
  • Refrigeration and Air Conditioning Technologies

University of Bologna
2019-2025

Technology evolution and wide research attention on 3D printing efficiency processes have given the prompt need to reach an understanding about each technique’s prowess deliver superior quality levels whilst showing economical process viability become mainstream. Studies in field struggled predict singularities that arise during most Fused Deposition Modeling (FDM) practices; therefore, diverse individual description of parameters been performed, but a relationship study between them has not...

10.3390/polym13132190 article EN Polymers 2021-06-30

Augmented Reality (AR) is worldwide recognized as one of the leading technologies 21st century and pillars new industrial revolution envisaged by Industry 4.0 international program. Several papers describe, in detail, specific applications developed to test its potentiality a variety fields. However, there lack sources detailing current limits this technology event introduction real working environment where everyday tasks could be carried out operators using an AR-based approach. A...

10.3390/technologies9020033 article EN cc-by Technologies 2021-04-29

This study examines an innovative surface finishing process for 3D-printed components, designed to enhance quality by applying controlled heating the outer layer. Traditional material extrusion methods typically lead a "staircase effect" or imperfection due layered structure; however, this approach uses heated tool tip smooth and refine without adding further material. Employing prototype with distinct thermal properties, simulations were conducted assess optimal parameters, including...

10.2139/ssrn.5090494 preprint EN 2025-01-01

This paper presents the application of a low-cost 3D printing technology in pre-operative planning and intra-operative decision-making. Starting from Computed Tomography (CT) scans, we were able to reconstruct model area interest with very simple rapid workflow, using open-source software an entry level printer. The use High Temperature Poly-Lactic Acid (HTPLA) by ProtoPasta allowed fabricating sterilizable models, which could be used within surgical field. We believe that our method is...

10.3390/app9040708 article EN cc-by Applied Sciences 2019-02-18

Functionally graded materials (FGMs) using the finite element method (FEM) with C0 elements, focusing on examination of material variable parameters. The research advances understanding FGMs through a thermo-structural analysis an FGM disk, assessing its response under thermal and mechanical loads. Thermal thermo-mechanica demonstrates precision proposed approach in delineating complex behavior diverse conditions. contributes to enrich comprehension simple FEM models.

10.1080/15376494.2024.2345229 article EN Mechanics of Advanced Materials and Structures 2024-04-28

In this article, our aim is to underscore the importance of verifying that components produced through material extrusion additive manufacturing exhibit geometric and dimensional conformity with STL (Standard Tessellation Language) model. Currently, business world heavily investing in technologies, but it crucial obtain feedback on accuracy printed component without excessive economic expenditure. For reason, we have opted utilize a mid-range 3D scanner (Revopoint Mini an 0.02 mm)...

10.1016/j.jii.2024.100660 article EN cc-by Journal of Industrial Information Integration 2024-07-04

10.1016/j.cirpj.2024.09.005 article EN cc-by CIRP journal of manufacturing science and technology 2024-09-14

This work aims to present an in-house low-cost computer-aided simulation (CASS) process that was recently implemented in the preoperative planning of complex osteotomies for limb deformities children. Five patients admitted Unit Paediatric Orthopaedics and Traumatology from April 2018 December 2019, correcting congenital or post-traumatic were included study. Three-dimensional (3D) digital models generated Computed Tomography (CT) scans, using free open-source software, surgery planned...

10.3390/app10155181 article EN cc-by Applied Sciences 2020-07-28

Three-dimensional printed custom cutting guides (CCGs) are becoming more and investigated in medical literature, as a patient-specific approach is often desired very much needed today’s surgical practice. printing applications computer-aided simulations (CASS) allow for meticulous preoperatory planning substantial reductions of operating time risk human error. However, several limitations seem to slow the large-scale adoption 3D CCGs. CAD designing skills inevitably develop workflow address...

10.3390/bioengineering8060071 article EN cc-by Bioengineering 2021-05-26

Complex deformities of lower limbs are frequent in children with genetic or metabolic skeletal disorders. Early correction is frequently required, but it technically difficult and burdened by complications recurrence. Herein, we described the case a 7-year-old girl affected severe bilateral genu varum due to spondyloepiphyseal dysplasia. The patient was treated patient-specific osteotomies customized structural wedge allograft using Virtual Surgical Planning (VSP) 3D-printed instrumentation...

10.3390/jpm12122051 article EN Journal of Personalized Medicine 2022-12-12

This paper presents a novel alghorithm of diagnosis and treatment rigid flatfoot due to tarsal coalition. It introduces workflow based on 3D printed models, that ensures more efficiency, not only by reducing costs time, but also improving procedures in the preoperative clinical phase. Since this concerns development new methodology integrates both engineering medical fields, it highlights symmetry. An economic comparison is made between traditional method innovative one; results demonstrate...

10.3390/sym11101317 article EN Symmetry 2019-10-20

Additive manufacturing processes have evolved considerably in the past years, growing into a wide range of products through use different materials depending on its application sectors. Nevertheless, fused deposition modelling (FDM) technique has proven to be an economically feasible process turning additive manufacture technologies from consumer production mainstream technique. Current advances finite element method (FEM) and computer-aided engineering (CAE) technology are unable study...

10.3390/polym13203555 article EN Polymers 2021-10-15

Fused Deposition Modeling (FDM) 3D printing is the most widespread technology in additive manufacturing worldwide that thanks to its low costs, finished component applications, and production process of other parts. The need for lighter higher-performance components has led an increased usage polymeric matrix composites many fields ranging from automotive aerospace. molds used manufacture these are made with different technologies, depending on number pieces be made. Usually, they fiberglass...

10.3390/polym13213700 article EN Polymers 2021-10-27

Improvements in software for image analysis have enabled advances both medical and engineering industries, including the use of tools to recreate internal parts human body accurately. A research found that FDM-sourced elements shown viability a customized reliable approach orthopedics field. Three-dimensional printing has allowed enhanced accuracy preoperative planning, leading reduced surgery times, fewer unnecessary tissue perforations, healing complications. Furthermore, using custom...

10.3390/jfb12040063 article EN cc-by Journal of Functional Biomaterials 2021-11-19

Fused Deposition Modelling (FDM) technology allows to choose a large variety of materials and it is widely used by companies individuals nowadays. The cost effectiveness rapid prototyping achievable via FDM, that makes this useful for research innovation. application 3D printing aid production the most common approach. Moreover, use in prototypes result waste material since no reuse considered. In following manuscript, applied mould fabrication achieving low surface roughness at modest...

10.1016/j.heliyon.2022.e11136 article EN cc-by-nc-nd Heliyon 2022-10-01

This work describes a Mixed Reality application useful to modify and cut virtual objects. A digital simulation of surgical operations is presented. Following this approach, surgeons can test all the designed solutions preoperative stage in environment. High precision surgery applications be achieved thanks new methodology. The presented solution hands free does not need use mouse or computer’s keyboard: it based on HoloLens, Leap Motion device Unity. cutting algorithm has been developed...

10.3390/technologies8020023 article EN cc-by Technologies 2020-05-12

Since 3D printing was developed, it became the most promising technique to speed up prototyping in a wide variety of areas across industry.Rapid allows medical industry customize surgery procedures, thus predicting its result.Biomedical applications made by grade elastic thermoplastic polyurethane (TPU); nontraditional plastic material which obtain additional benefits rapid because flexibility and anti-bacteriological capabilities.The aim this study is assess efficacy TPU polymer, FDM...

10.46254/an11.20211136 article EN 2021-03-07

The design of an E segment, executive, midsize sedan car was chosen to fill a gap in the market Ford brand and achieve goal innovation looking towards future. has not owned E-segment flagship sports for years, since historic 1960s Falcon. Starting from latter assumption considering that major manufacturers are currently investing heavily cars, it is important new model, which been called Eagle. This model proposed here between other companies already producing sport cars electric sector...

10.3390/designs5030046 article EN cc-by Designs 2021-07-27

“Innovation activities” means all the scientific, technological, organizational, financial and commercial steps aimed at implementing innovation. Some innovation activities are themselves innovative, others not new, but they necessary for implementation of innovation, such as Research Development linked to a specific Innovation has close reference economic market, that is say with users innovated product: if these sufficiently developed able understand it appreciate it. Innovation, making...

10.3390/su12030787 article EN Sustainability 2020-01-21

Torsional deformities of the lower limb are common in children with cerebral palsy (CP)-determining gait problems. The mechanisms underlying transverse plane deviations arise from a combination dynamic and static factors. elements may be due to spasticity, contractures muscle imbalances, while ones result excessive femoral anteversion, which decreases efficiency hip abductors by reducing muscular lever arms. A therapeutic approach has been identified multi-level functional surgery for limb....

10.3390/app12157918 article EN cc-by Applied Sciences 2022-08-07
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